Category Archives: 6152 Case Shaping (Lugs)

6152 Case Project – Lug shaping.

How to build the 6152 step-by-step using the Nightwatch 6152 Case:

This section shows how to shape the Lugs

Click Here to see Larger Step-by-Step Images

Important: The 6152 has added metal to the top surface of the Lugs. This is so that you can shape the lugs to the desired dimensions, to give the "step" you see in the images below. Remember, try not to remove too much metal, if you want to remove more you can always do this later.

Below: I am going to use a small fine/medium flat file. Note the edge of the file, make sure that the smooth side is the side you use near the top surface of the case.

Below: This is the side you should NOT use. Keep this side away from the case

Below: Start by filing down the top surface of the lugs.

Below: Start with one lug and try and get it right before starting on the next

Below: When you remove metal from the top surface you will see a small curve of metal starting to form in the corner of the lug (see red arrow). Use a small square file to remove this

Below: This is an image of the type of file you require

Below: The "step" has been formed to the depth that is required. The case comes with a "step" and for some people this may be enough. However, because extra metal has been added in this area you have the opportunity to make the step as small or as deep as you wish.

Below: We can now compare our case with a genuine case. Tip: Lighting can play tricks, what you see in the image isn't always accurate so compare different images.

Below: If you look at the case from the side, the step doesn't look as deep. This is because the top surface edge of the case curves down towards the top of the lug.

Below: Now its time to smooth out the rear of the lugs, the image below shows the area to be filed flat.

Below: It doesn't take long and with a little filing the area is soon flat.

Below: Dont forget to finish smoothing the area using P400 wet and dry paper (or grit paper).

Below: This area has not been polished on a polishing machine. Instead you can get great results just by using P1200 wet and dry paper. This gives more of an aged finish and not the super bright finish that the polishing machine gives.